Assessor Resource

AURTTL007
Inspect and service LPG fuel systems

Assessment tool

Version 1.0
Issue Date: May 2024


This unit describes the performance outcomes required to inspect and service liquefied petroleum gas (LPG) fuel systems. It involves preparing for the task, inspecting the system, reporting the inspection findings, servicing and adjusting the system, and completing workplace processes and documentation.

It applies to those working in the automotive service and repair industry. The LPG fuel systems include those of agricultural machinery, forklifts, heavy commercial vehicles, light vehicles or mobile plant machinery.

Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to inspect and service LPG fuel system

1.1 Job requirements are determined from workplace instructions

1.2 Servicing information is sourced and interpreted

1.3 Hazards associated with work are identified and risks are managed according to safety and environmental requirements

1.4 Tools, equipment and materials are selected and checked for serviceability

2. Inspect LPG fuel system

2.1 Inspection is carried out according to manufacturer specifications, workplace procedures, safety requirements, and AS/NZS 1425 LP Gas fuel systems for vehicle engines

2.2 Inspection results are compared with manufacturer specifications

2.3 Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

3. Service LPG fuel system

3.1 Service and adjustments are carried out according to manufacturer specifications, workplace procedures, AS/NZS 1425, and safety and environmental requirements, and without causing damage to components or systems

3.2 Post-service testing is carried out according to workplace procedures

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and vehicle or system is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

inspect and service the following liquefied petroleum gas (LPG) fuel systems:

two different light vehicle LPG fuel systems

or

two different heavy commercial vehicle LPG fuel systems

or

two different forklift LPG fuel systems.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to inspecting and servicing LPG fuel systems, including procedures for:

working with heavier-than-air flammable gas

avoiding cold burns

storing LPG

environmental requirements, including procedures for preventing loss of gas to atmosphere

licensing requirements for working on LPG systems

identification and function of LPG fuel system components

basic operation of LPG fuel systems

requirements of AS/NZS 1425 LP Gas fuel systems for vehicle engines

inspection procedures for LPG fuel systems according to relevant Australian standards, including:

leakage check

fuel container life

container corrosion and attachment checks

accuracy of the automatic fuel limiter

operation of fuel containment system, including testing automatic fuel shut-off device

fuel control systems, including automatic fuel shut-off device and fuel selector

manual valves

compartment or sub-compartment

filler connection

hydrostatic relief valve

safety valve system

liquids

ground clearances

vehicle identification, including identification markers

service and adjustment procedures for LPG fuel systems, including:

draining oil from converters

checking compliance of fuel system emissions

post-service testing procedures for LPG fuel systems.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the vehicle LPG fuel systems that they have worked on, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

AS/NZS 1425 LP Gas fuel systems for vehicle engines

manufacturer servicing schedules and vehicle LPG fuel system specifications

vehicles and machinery specified in the performance evidence with operating LPG fuel systems requiring servicing

tools, equipment and materials appropriate for inspecting and servicing LPG fuel systems.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to inspect and service LPG fuel system

1.1 Job requirements are determined from workplace instructions

1.2 Servicing information is sourced and interpreted

1.3 Hazards associated with work are identified and risks are managed according to safety and environmental requirements

1.4 Tools, equipment and materials are selected and checked for serviceability

2. Inspect LPG fuel system

2.1 Inspection is carried out according to manufacturer specifications, workplace procedures, safety requirements, and AS/NZS 1425 LP Gas fuel systems for vehicle engines

2.2 Inspection results are compared with manufacturer specifications

2.3 Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

3. Service LPG fuel system

3.1 Service and adjustments are carried out according to manufacturer specifications, workplace procedures, AS/NZS 1425, and safety and environmental requirements, and without causing damage to components or systems

3.2 Post-service testing is carried out according to workplace procedures

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and vehicle or system is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

working with heavier-than-air flammable gas

avoiding cold burns

storing LPG

environmental requirements, including procedures for preventing loss of gas to atmosphere.

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

inspect and service the following liquefied petroleum gas (LPG) fuel systems:

two different light vehicle LPG fuel systems

or

two different heavy commercial vehicle LPG fuel systems

or

two different forklift LPG fuel systems.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to inspecting and servicing LPG fuel systems, including procedures for:

working with heavier-than-air flammable gas

avoiding cold burns

storing LPG

environmental requirements, including procedures for preventing loss of gas to atmosphere

licensing requirements for working on LPG systems

identification and function of LPG fuel system components

basic operation of LPG fuel systems

requirements of AS/NZS 1425 LP Gas fuel systems for vehicle engines

inspection procedures for LPG fuel systems according to relevant Australian standards, including:

leakage check

fuel container life

container corrosion and attachment checks

accuracy of the automatic fuel limiter

operation of fuel containment system, including testing automatic fuel shut-off device

fuel control systems, including automatic fuel shut-off device and fuel selector

manual valves

compartment or sub-compartment

filler connection

hydrostatic relief valve

safety valve system

liquids

ground clearances

vehicle identification, including identification markers

service and adjustment procedures for LPG fuel systems, including:

draining oil from converters

checking compliance of fuel system emissions

post-service testing procedures for LPG fuel systems.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the vehicle LPG fuel systems that they have worked on, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

AS/NZS 1425 LP Gas fuel systems for vehicle engines

manufacturer servicing schedules and vehicle LPG fuel system specifications

vehicles and machinery specified in the performance evidence with operating LPG fuel systems requiring servicing

tools, equipment and materials appropriate for inspecting and servicing LPG fuel systems.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Servicing information is sourced and interpreted 
Hazards associated with work are identified and risks are managed according to safety and environmental requirements 
Tools, equipment and materials are selected and checked for serviceability 
Inspection is carried out according to manufacturer specifications, workplace procedures, safety requirements, and AS/NZS 1425 LP Gas fuel systems for vehicle engines 
Inspection results are compared with manufacturer specifications 
Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments 
Service and adjustments are carried out according to manufacturer specifications, workplace procedures, AS/NZS 1425, and safety and environmental requirements, and without causing damage to components or systems 
Post-service testing is carried out according to workplace procedures 
Final inspection is made to ensure work is to workplace expectations and vehicle or system is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Servicing information is sourced and interpreted 
Hazards associated with work are identified and risks are managed according to safety and environmental requirements 
Tools, equipment and materials are selected and checked for serviceability 
Inspection is carried out according to manufacturer specifications, workplace procedures, safety requirements, and AS/NZS 1425 LP Gas fuel systems for vehicle engines 
Inspection results are compared with manufacturer specifications 
Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments 
Service and adjustments are carried out according to manufacturer specifications, workplace procedures, AS/NZS 1425, and safety and environmental requirements, and without causing damage to components or systems 
Post-service testing is carried out according to workplace procedures 
Final inspection is made to ensure work is to workplace expectations and vehicle or system is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected 
Tools and equipment are checked and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURTTL007 - Inspect and service LPG fuel systems
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURTTL007 - Inspect and service LPG fuel systems

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: